FUNCTION_BLOCK scale_to_real VAR_INPUT raw_input_value : UINT; END_VAR VAR_OUTPUT scaled_real : REAL; END_VAR VAR_INPUT real_max : REAL; real_min : REAL; END_VAR VAR raw_max : UINT := 65535; raw_min : UINT := 0; rate : REAL; offset : REAL; END_VAR rate := (real_max - real_min) / UINT_TO_REAL(raw_max - raw_min); offset := real_min - UINT_TO_REAL(raw_min)*rate; scaled_real := UINT_TO_REAL(raw_input_value)*rate + offset; END_FUNCTION_BLOCK FUNCTION_BLOCK scale_to_uint VAR_INPUT real_in : REAL; END_VAR VAR_OUTPUT uint_out : UINT; END_VAR VAR DIV1_OUT : REAL; MUL4_OUT : REAL; REAL_TO_UINT6_OUT : UINT; END_VAR DIV1_OUT := DIV(real_in, 100.0); MUL4_OUT := MUL(DIV1_OUT, 65535.0); REAL_TO_UINT6_OUT := REAL_TO_UINT(MUL4_OUT); uint_out := REAL_TO_UINT6_OUT; END_FUNCTION_BLOCK FUNCTION_BLOCK composition_control VAR a_in_purge_real : REAL := 47.00; END_VAR VAR_INPUT a_in_purge : UINT := 32000; END_VAR VAR a_setpoint_real : REAL := 47.00; END_VAR VAR_INPUT a_setpoint : UINT := 32000; curr_pos : UINT := 16000; END_VAR VAR valve_pos_real : REAL := 25.0; pos_update_real : REAL := 0.0; valve_pos_nominal : REAL := 25.0; END_VAR VAR_OUTPUT new_pos : UINT := 16000; END_VAR VAR composition_k : REAL := 1.0; composition_ti : REAL := 99.0; cycle_time : TIME := T#50ms; scale_to_real3 : scale_to_real; scale_to_real2 : scale_to_real; scale_to_uint0 : scale_to_uint; comp_max : REAL := 100.0; comp_min : REAL := 0.0; pos_max : REAL := 100.0; pos_min : REAL := 0.0; scale_to_real0 : scale_to_real; SUB45_OUT : REAL; MUL46_OUT : REAL; ADD42_OUT : REAL; LIMIT44_OUT : REAL; END_VAR scale_to_real3(raw_input_value := a_in_purge, real_max := comp_max, real_min := comp_min); a_in_purge_real := scale_to_real3.scaled_real; scale_to_real2(raw_input_value := a_setpoint, real_max := comp_max, real_min := comp_min); a_setpoint_real := scale_to_real2.scaled_real; SUB45_OUT := SUB(a_setpoint_real, a_in_purge_real); MUL46_OUT := MUL(SUB45_OUT, composition_k); pos_update_real := MUL46_OUT; scale_to_real0(raw_input_value := curr_pos, real_max := pos_max, real_min := pos_min); valve_pos_real := scale_to_real0.scaled_real; ADD42_OUT := ADD(valve_pos_real, pos_update_real); LIMIT44_OUT := LIMIT(pos_min, ADD42_OUT, pos_max); scale_to_uint0(real_in := LIMIT44_OUT); new_pos := scale_to_uint0.uint_out; END_FUNCTION_BLOCK FUNCTION_BLOCK initialize_sp VAR CONSTANT flow_sp_c : UINT := 13107; a_sp_c : UINT := 30801; press_sp_c : UINT := 55295; over_sp_c : UINT := 31675; level_sp_c : UINT := 28835; END_VAR VAR_OUTPUT flow_sp : UINT; a_sp : UINT; press_sp : UINT; over_sp : UINT; level_sp : UINT; END_VAR VAR MOVE3_OUT : UINT; MOVE7_OUT : UINT; MOVE11_OUT : UINT; MOVE15_OUT : UINT; MOVE19_OUT : UINT; END_VAR MOVE3_OUT := MOVE(a_sp_c); a_sp := MOVE3_OUT; MOVE7_OUT := MOVE(flow_sp_c); flow_sp := MOVE7_OUT; MOVE11_OUT := MOVE(over_sp_c); over_sp := MOVE11_OUT; MOVE15_OUT := MOVE(level_sp_c); level_sp := MOVE15_OUT; MOVE19_OUT := MOVE(press_sp_c); press_sp := MOVE19_OUT; END_FUNCTION_BLOCK FUNCTION_BLOCK pressure_control VAR pressure_real : REAL := 2700.0; END_VAR VAR_INPUT pressure : UINT := 58981; END_VAR VAR pressure_sp_real : REAL := 2700.0; END_VAR VAR_INPUT pressure_sp : UINT := 58981; curr_pos : UINT := 30000; END_VAR VAR valve_pos_real : REAL := 39.25; pos_update_real : REAL := 0.0; valve_pos_nominal : REAL := 39.25; END_VAR VAR_OUTPUT valve_pos : UINT := 25886; END_VAR VAR pressure_k : REAL := 20.0; pressure_ti : REAL := 999.0; cycle_time : TIME := T#50ms; scale_to_real5 : scale_to_real; scale_to_real4 : scale_to_real; scale_to_uint0 : scale_to_uint; pressure_max : REAL := 3200.00; pressure_min : REAL := 0.0; pos_min : REAL := 0.0; pos_max : REAL := 100.0; scale_to_real0 : scale_to_real; SUB57_OUT : REAL; MUL60_OUT : REAL; SUB53_OUT : REAL; LIMIT55_OUT : REAL; END_VAR scale_to_real5(raw_input_value := pressure, real_max := pressure_max, real_min := pressure_min); pressure_real := scale_to_real5.scaled_real; scale_to_real4(raw_input_value := pressure_sp, real_max := pressure_max, real_min := pressure_min); pressure_sp_real := scale_to_real4.scaled_real; SUB57_OUT := SUB(pressure_sp_real, pressure_real); MUL60_OUT := MUL(SUB57_OUT, pressure_k); pos_update_real := MUL60_OUT; scale_to_real0(raw_input_value := curr_pos, real_max := pos_max, real_min := pos_min); valve_pos_real := scale_to_real0.scaled_real; SUB53_OUT := SUB(valve_pos_real, pos_update_real); LIMIT55_OUT := LIMIT(pos_min, SUB53_OUT, pos_max); scale_to_uint0(real_in := LIMIT55_OUT); valve_pos := scale_to_uint0.uint_out; END_FUNCTION_BLOCK FUNCTION_BLOCK flow_control VAR flow_k : REAL := 1.0; flow_ti : REAL := 999.0; flow_td : REAL := 0.0; END_VAR VAR_INPUT product_flow : UINT := 6554; END_VAR VAR product_flow_real : REAL := 100.0; cycle_time : TIME := T#50ms; pos_update_real : REAL := 0.0; curr_pos_real : REAL := 60.9; END_VAR VAR_OUTPUT new_pos : UINT := 35000; END_VAR VAR_INPUT curr_pos : UINT := 35000; END_VAR VAR flow_set_real : REAL := 100.0; END_VAR VAR_INPUT flow_set_in : UINT := 6554; END_VAR VAR scale_to_real0 : scale_to_real; scale_to_real1 : scale_to_real; flow_max : REAL := 500.0; flow_min : REAL := 0.0; pos_min : REAL := 0.0; pos_max : REAL := 100.0; scale_to_real2 : scale_to_real; scale_to_uint0 : scale_to_uint; SUB59_OUT : REAL; MUL60_OUT : REAL; ADD58_OUT : REAL; LIMIT40_OUT : REAL; END_VAR scale_to_real0(raw_input_value := product_flow, real_max := flow_max, real_min := flow_min); product_flow_real := scale_to_real0.scaled_real; scale_to_real1(raw_input_value := flow_set_in, real_max := flow_max, real_min := flow_min); flow_set_real := scale_to_real1.scaled_real; SUB59_OUT := SUB(flow_set_real, product_flow_real); MUL60_OUT := MUL(SUB59_OUT, flow_k); pos_update_real := MUL60_OUT; scale_to_real2(raw_input_value := curr_pos, real_max := pos_max, real_min := pos_min); curr_pos_real := scale_to_real2.scaled_real; ADD58_OUT := ADD(curr_pos_real, pos_update_real); LIMIT40_OUT := LIMIT(pos_min, ADD58_OUT, pos_max); scale_to_uint0(real_in := LIMIT40_OUT); new_pos := scale_to_uint0.uint_out; END_FUNCTION_BLOCK FUNCTION_BLOCK level_control VAR_INPUT liquid_level : UINT; level_sp : UINT := 30000; curr_pos : UINT; END_VAR VAR_OUTPUT new_pos : UINT; END_VAR VAR cycle_time : TIME := T#50ms; level_k : REAL := 10.0; level_ti : REAL := 99999.0; scale_to_real0 : scale_to_real; level_max : REAL := 100.0; level_min : REAL := 0.0; pos_max : REAL := 100.0; pos_min : REAL := 0.0; level_real : REAL := 44.18; pos_real : REAL := 47.0; pos_update_real : REAL := 0.0; sp_real : REAL := 44.18; scale_to_real1 : scale_to_real; scale_to_real2 : scale_to_real; scale_to_uint0 : scale_to_uint; SUB32_OUT : REAL; MUL33_OUT : REAL; SUB30_OUT : REAL; LIMIT25_OUT : REAL; END_VAR scale_to_real0(raw_input_value := liquid_level, real_max := level_max, real_min := level_min); level_real := scale_to_real0.scaled_real; scale_to_real1(raw_input_value := curr_pos, real_max := pos_max, real_min := pos_min); pos_real := scale_to_real1.scaled_real; scale_to_real2(raw_input_value := level_sp, real_max := level_max, real_min := level_min); sp_real := scale_to_real2.scaled_real; SUB32_OUT := SUB(sp_real, level_real); MUL33_OUT := MUL(SUB32_OUT, level_k); pos_update_real := MUL33_OUT; SUB30_OUT := SUB(pos_real, pos_update_real); LIMIT25_OUT := LIMIT(pos_min, SUB30_OUT, pos_max); scale_to_uint0(real_in := LIMIT25_OUT); new_pos := scale_to_uint0.uint_out; END_FUNCTION_BLOCK FUNCTION_BLOCK pressure_override VAR pressure_real : REAL := 2700.0; END_VAR VAR_INPUT pressure : UINT := 58981; curr_sp : UINT := 58981; END_VAR VAR curr_sp_real : REAL := 2700.0; product_sp_real : REAL := 100.0; sp_update : REAL := 0.0; product_sp_nominl : REAL := 100.0; END_VAR VAR_OUTPUT product_sp : UINT := 13107; END_VAR VAR override_sp_real : REAL := 2900.0; END_VAR VAR_INPUT override_sp : UINT := 63350; END_VAR VAR override_k : REAL := 1.0; override_ti : REAL := 99999.0; cycle_time : TIME := T#50ms; scale_to_real7 : scale_to_real; pressure_max : REAL := 3000.0; pressure_min : REAL := 0.0; flow_max : REAL := 500.0; flow_min : REAL := 0.0; scale_to_real0 : scale_to_real; SUB86_OUT : REAL; MUL87_OUT : REAL; MAX84_OUT : REAL; ADD85_OUT : REAL; LIMIT67_OUT : REAL; DIV73_OUT : REAL; MUL75_OUT : REAL; REAL_TO_UINT79_OUT : UINT; END_VAR scale_to_real7(raw_input_value := pressure, real_max := pressure_max, real_min := pressure_min); pressure_real := scale_to_real7.scaled_real; SUB86_OUT := SUB(override_sp_real, pressure_real); MUL87_OUT := MUL(SUB86_OUT, override_k); MAX84_OUT := MAX(MUL87_OUT, 0.0); sp_update := MAX84_OUT; scale_to_real0(raw_input_value := curr_sp, real_max := flow_max, real_min := flow_min); curr_sp_real := scale_to_real0.scaled_real; ADD85_OUT := ADD(curr_sp_real, sp_update); LIMIT67_OUT := LIMIT(50.0, ADD85_OUT, 150.0); product_sp_real := LIMIT67_OUT; DIV73_OUT := DIV(product_sp_real, 500.0); MUL75_OUT := MUL(DIV73_OUT, 65535.0); REAL_TO_UINT79_OUT := REAL_TO_UINT(MUL75_OUT); product_sp := REAL_TO_UINT79_OUT; END_FUNCTION_BLOCK PROGRAM main VAR flow_control0 : flow_control; first_run : BOOL := True; END_VAR VAR flow_set AT %MW0 : UINT; a_setpoint AT %MW1 : UINT; pressure_sp AT %MW2 : UINT; override_sp AT %MW3 : UINT; level_sp AT %MW4 : UINT; END_VAR VAR composition_control0 : composition_control; END_VAR VAR f1_valve_pos AT %IW0 : UINT; f1_flow AT %IW1 : UINT; f2_valve_pos AT %IW2 : UINT; f2_flow AT %IW3 : UINT; purge_valve_pos AT %IW4 : UINT; purge_flow AT %IW5 : UINT; product_valve_pos AT %IW6 : UINT; product_flow AT %IW7 : UINT; pressure AT %IW8 : UINT; level AT %IW9 : UINT; a_in_purge AT %IW10 : UINT; b_in_purge AT %IW11 : UINT; c_in_purge AT %IW12 : UINT; f1_valve_sp AT %QW0 : UINT; f2_valve_sp AT %QW1 : UINT; purge_valve_sp AT %QW2 : UINT; product_valve_sp AT %QW3 : UINT; END_VAR VAR product_valve_safe : UINT := 0; purge_valve_safe : UINT := 65535; f1_valve_safe : UINT; f2_valve_safe : UINT; pressure_control0 : pressure_control; END_VAR VAR hmi_pressure AT %MW20 : INT; hmi_level AT %MW21 : INT; hmi_f1_valve_pos AT %MW22 : INT; hmi_f1_flow AT %MW23 : INT; hmi_f2_valve_pos AT %MW24 : INT; hmi_f2_flow AT %MW25 : INT; hmi_purge_valve_pos AT %MW26 : INT; hmi_purge_flow AT %MW27 : INT; hmi_product_valve_pos AT %MW28 : INT; hmi_product_flow AT %MW29 : INT; scan_count AT %MW30 : UINT; END_VAR VAR pressure_override0 : pressure_override; level_control0 : level_control; END_VAR VAR run_bit AT %QX5.0 : BOOL; END_VAR VAR run_bit0 : BOOL := True; initialize_sp0 : initialize_sp; MOVE99_ENO : BOOL; MOVE99_OUT : UINT; MOVE4_ENO : BOOL; MOVE4_OUT : UINT; MOVE5_ENO : BOOL; MOVE5_OUT : UINT; MOVE7_ENO : BOOL; MOVE7_OUT : UINT; END_VAR initialize_sp0(EN := first_run); IF initialize_sp0.ENO THEN first_run := FALSE; (*reset*) END_IF; IF initialize_sp0.ENO THEN flow_set := initialize_sp0.flow_sp; END_IF; IF initialize_sp0.ENO THEN a_setpoint := initialize_sp0.a_sp; END_IF; IF initialize_sp0.ENO THEN pressure_sp := initialize_sp0.press_sp; END_IF; IF initialize_sp0.ENO THEN override_sp := initialize_sp0.over_sp; END_IF; IF initialize_sp0.ENO THEN level_sp := initialize_sp0.level_sp; END_IF; flow_control0(product_flow := product_flow, curr_pos := f1_valve_pos, flow_set_in := flow_set); f1_valve_sp := flow_control0.new_pos; pressure_control0(pressure := pressure, pressure_sp := pressure_sp, curr_pos := purge_valve_pos); purge_valve_sp := pressure_control0.valve_pos; composition_control0(a_in_purge := a_in_purge, a_setpoint := a_setpoint, curr_pos := f2_valve_pos); f2_valve_sp := composition_control0.new_pos; pressure_override0(pressure := pressure, curr_sp := flow_set, override_sp := override_sp); flow_set := pressure_override0.product_sp; level_control0(liquid_level := level, level_sp := level_sp, curr_pos := product_valve_pos); product_valve_sp := level_control0.new_pos; MOVE99_OUT := MOVE(EN := run_bit, IN := 0, ENO => MOVE99_ENO); IF MOVE99_ENO THEN f1_valve_sp := MOVE99_OUT; END_IF; MOVE4_OUT := MOVE(EN := MOVE99_ENO, IN := 0, ENO => MOVE4_ENO); IF MOVE4_ENO THEN f2_valve_sp := MOVE4_OUT; END_IF; MOVE5_OUT := MOVE(EN := MOVE4_ENO, IN := 65535, ENO => MOVE5_ENO); IF MOVE5_ENO THEN purge_valve_sp := MOVE5_OUT; END_IF; MOVE7_OUT := MOVE(EN := MOVE5_ENO, IN := 65535, ENO => MOVE7_ENO); IF MOVE7_ENO THEN product_valve_sp := MOVE7_OUT; END_IF; END_PROGRAM CONFIGURATION Config0 RESOURCE Res0 ON PLC TASK MainTask(INTERVAL := T#50ms,PRIORITY := 0); PROGRAM instance0 WITH MainTask : main; END_RESOURCE END_CONFIGURATION